MotorEngine BayRear Batteries
OwnerChris Jones
LocationSanta Rosa, California US map
Web/EmailWebPage email image
Vehicle1966 Ford Mustang Convertible
MotorAdvanced DC FB1-4001 Series Wound DC
DrivetrainElectro Automotive motor adapter kit. Clutch retained. 4 speed Ford Toploader transmission -- 2.78, 1.93, 1.36 and 1.00 ratios. 4.62 8" differential.
ControllerCurtis 1231C-8601
Batteries12 Valence U24-12XP, 12.80 Volt, Lithium-Ion
LiFePO4. BMS included.
System Voltage154 Volts
ChargerBrusa NLG-511-SA
Charge time 5 hours @ 240V/16A AC, 20 hours at 120V/8A.
HeaterDeferred for the moment. Planning on under-hood hot water heater and pump and retaining stock heater core and hoses.
DC/DC ConverterBrusa DCDC600/144/12
Died after 1.5 years. Inside doesn't look roadworthy mechanically. Replaced with no-name brand.
InstrumentationIndicator lights added under dash for charge, drive and heat. Gages deferred for the moment, but CANBus microcontroller gage driver circuit planned to drive stock fuel (state of charge), minimum cell voltage (relabeled oil gage), battery current and battery temperature.
Top Speed70 MPH (112 KPH)
Acceleration0-60 MPH in 23 seconds -- just enough.
Range33 Miles (53 Kilometers)
Started at over 40 miles, but batteries are already down to 77% after 2 years. Valence is replacing the pack under warranty with cells from a new vendor they believe will last longer.
Watt Hours/Mile340 Wh/Mile
EV Miles
Start:354,692 Miles (570,699 Kilometers)
Current:361,177 Miles (581,133 Kilometers)
Total:6,485 Miles (10,434 Kilometers)
Seating Capacity4 adults. 708 lb payload. Trunk space not impacted.
Curb Weight2,971 Pounds (1,350 Kilograms)
Estimate.
TiresP19575R14 Yokohama AVIDs, good in rain, LRR TBD. Inflated to peak pressure rating of 35 PSI. 77.5" per revolution. Toed in 1/16", just enough for straight freeway driving.
Conversion TimeStarted 1/13/06. Got running 8/2/06 after 273 hours of shop time, including ~60 hours of wheel, brake and steering upgrades from 6 to 8 cylinder. 690 hours so far and still having fun.
Conversion Cost$29,449 EV parts only, after $755 federal rebate, plus ~$3K in wheel, brake and steering upgrades.
Additional FeaturesZero body and suspension modifications. Estimated only 35 lbs added per axle.
Charging offset by home grid-tied photovoltaic system.

code by jerry